2004 Ford Fusion MOT Pass Rate
Pass rate for Fusion models manufactured in 2004, based on 168,097 real MOT test results.
Data from official DVSA MOT testing records
This page shows all Fusion cars tested in 2004. Want to see how cars built in 2004 hold up over time?
View 2004 Ford Fusion vintage page → (53.5% current pass rate)2004 Ford Fusion MOT Analysis
The 2004 Ford Fusion has an MOT pass rate of 65.1% based on 168,097 tests — slightly above the UK average for UK vehicles. Cars of this vintage present for MOT with an average of 70,688 miles on the odometer. With a 34.9% failure rate, the 2004 Fusion is rated as "Good" for MOT reliability.
The leading cause of MOT failure for the 2004 Ford Fusion is Suspension, responsible for 1.1% of failures. Suspension failures typically involve worn bushes, leaking shock absorbers, broken coil springs, and damaged suspension arms. These affect ride quality, tyre wear, and road holding. Typical repair costs range from £200–500. Lamps, reflectors and electrical equipment is the second most common issue at 1.0%. Brakes follows at 1.0%.
Top failures specific to 2004 models only. The overall Fusion page may show different rankings.
What Fails Most
What Fails on This Car?
Click a category to see specific failure items.
View as table
| Rank | Failure Category | Rate (%) | Count |
|---|---|---|---|
| 1 | Suspension | 1.1% | 1,893 |
| 2 | Lamps, Reflectors And Electrical Equipment | 1.0% | 1,752 |
| 3 | Brakes | 1.0% | 1,621 |
| 4 | Tyres | 0.6% | 984 |
| 5 | Noise, Emissions And Leaks | 0.3% | 512 |
| 6 | Body, Chassis, Structure | 0.3% | 487 |
| 7 | Visibility | 0.2% | 352 |
| 8 | Non-component Advisories | 0.1% | 179 |
| 9 | Steering | 0.1% | 141 |
| 10 | Identification Of The Vehicle | 0.1% | 126 |
Failures per 10,000 Miles
avg. 70,688 miFor every 10,000 miles driven, this shows what percentage of MOT tests fail for each category. This accounts for how far cars are actually driven, not just raw pass/fail counts.
View as table
| Category | Rate / 10K mi | Raw % | Count |
|---|---|---|---|
| Suspension | 0.16 | 1.1% | 1,893 |
| Lamps & Electrical | 0.15 | 1.0% | 1,752 |
| Brakes | 0.14 | 1.0% | 1,621 |
| Tyres | 0.08 | 0.6% | 984 |
| Noise, emissions and leaks | 0.04 | 0.3% | 512 |
| Body & Structure | 0.04 | 0.3% | 487 |
| Visibility | 0.03 | 0.2% | 352 |
| Non-component advisories | 0.02 | 0.1% | 179 |
| Steering | 0.01 | 0.1% | 141 |
| Identification of the vehicle | 0.01 | 0.1% | 126 |
Mileage Statistics
Mileage-adjusted failure rate — accounts for how much this model year is typically driven.
About This Data
The 2004 Ford Fusion has an MOT pass rate of 65.1% based on 168,097 tests — slightly above the UK average for UK vehicles. Cars of this vintage present for MOT with an average of 70,688 miles on the odometer. With a 34.9% failure rate, the 2004 Fusion is rated as "Good" for MOT reliability.
If you own or are considering buying a 2004 Ford Fusion, you can expect reliable MOT performance overall. Before your MOT, pay particular attention to suspension: Look for uneven tyre wear, listen for clunking over bumps, and check if the car pulls to one side. A bouncy ride suggests worn shock absorbers. Visually inspect coil springs for cracks. At 70,688 average miles, these vehicles are in the mid-range where component wear starts to become a factor.
Suspension — 1.1% of failures
Suspension issues account for 1.1% of MOT failures on 2004 Ford Fusion models. Suspension failures typically involve worn bushes, leaking shock absorbers, broken coil springs, and damaged suspension arms. These affect ride quality, tyre wear, and road holding. Typical repair costs: £200–500. Pre-MOT check: Look for uneven tyre wear, listen for clunking over bumps, and check if the car pulls to one side. A bouncy ride suggests worn shock absorbers. Visually inspect coil springs for cracks.
Lamps, reflectors and electrical equipment — 1.0% of failures
Lamps, reflectors and electrical equipment issues account for 1.0% of MOT failures on 2004 Ford Fusion models. Lighting failures cover all external lights: headlights, tail lights, brake lights, indicators, fog lights, and reflectors. A single blown bulb will cause an MOT fail. This is one of the most preventable failure categories. Typical repair costs: £5–50. Pre-MOT check: Walk around the car and check every light — headlights (dipped and main beam), side lights, tail lights, brake lights, indicators, hazard lights, reverse light, rear fog light, and number plate lights. Replace any blown bulbs before the test.
Brakes — 1.0% of failures
Brakes issues account for 1.0% of MOT failures on 2004 Ford Fusion models. Brake-related failures include worn brake pads, corroded brake discs, leaking brake lines, and faulty brake servos. These are safety-critical components — any brake deficiency will result in an MOT fail. Typical repair costs: £150–400. Pre-MOT check: Listen for squealing or grinding noises. Check brake pedal feel — if it feels spongy or goes to the floor, have the system inspected immediately. Look at brake pad thickness through the wheel spokes (minimum 3mm).
Based on DVSA anonymised MOT test data (2005–2024). Crown copyright, Open Government Licence v3.0.